3D Cast Pins

Die cast pins, also known as cast 3-D pins, are the most aesthetically arresting style of emblematic jewelry available. Cast 3-D pins offer clients the ability to design pins in ways that would be impossible to produce using a die striking method.

When a simple two dimensional art piece doesn't make enough of a statement, a 3D pin is the best option.

Cast 3D pins are very easy to differentiate from 2D pins, they look as though they are bulging up off the surface of the pin.

Standard 2D pins offer only two separate levels -- they have a raised polished metal area, and a recessed (de-bossed) area. Because 2D pins are very simple in design, we use texturing methods in the recessed areas to create visual contrast. These texturing methods include sandblasting, antiquing, satin finish, etc. Please take a look at our texture chart to view some of our texturing options.

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On the other hand, cast 3D pins offer multi levels of detailing in the raised area. We can this level of detail multi-level relief. Therefore, instead of only one raised area, there is low level relief, mid-level relief, and highest level relief. This multi level raised area works particularly well in areas that require several layers of detail.

For instance if one wanted to have a globe on a pin's surface that showed the continents as well as a layer of text over the top, a cubic die would be the best option. In that case, the surface of the globe itself would be the lowest level relief, the continents on its surface would be raised a bit higher in a mid-level relief, Finally, the text on the top would be in the highest level of relief. Take a look at the example below to see a layout example of such a design.

Unlike die striking, where a preset logo is physically struck into a blank (smooth piece of metal,) die casting is made when molten metal is poured under high pressure into a pre-created mold of your design. Pouring under high pressure results in a clean smooth surface and a uniformly accurate final result. The dies used to create cast 3D pins take a bit longer to make than standard 2D dies because they are more complex, are handmade, and are created with hardened steel. Once the pins have been poured and hardened, it is time to add the plating.

Cast pins can be plating in gold, antique gold, silver, antique silver, or pewter. Once plated, the pins are polished by hand for a dramatic final effect. Due to the level of relief and the smooth edges of 3D pins, enamel is not able to be added on the 3D areas. Contact a sales rep if you would like ideas for ways to add color on pins that have 3D areas.

Ordering your Casted 3-D Lapel Pins

We can assist you with color selection or match your logo colors for your custom pins. You will be guided through finish selection, whether antiqued, high polished or a combination, until you approve your final design. You may preview a digital or pre-production sample prior to manufacturing and when you are 100% satisfied with the design and all processes, full production of your order proceeds and your custom lapel pins will be Ready to Ship in 21 working days.

• Process: Casting
• Material: Pewter / Zinc Alloy*
• Thickness: Up to requirements
• Plating: Gold / Silver / Antique
• Epoxy coating: With or without
• Attachment: Various
• Color reference: Pantone Color Chart
• Add $.35 for a key ring attachment.

The Making of a 3D Cast Pin

1. STEP 1 Making the Mold Making a master first, then use the master to create a rubber mold under high temperature and pressure.
2. STEP 2 Spin Casting Material spin cast into the mold.
3. STEP 3 Elimination On completion of injection, waste material is eliminated to reveal the completed design.
4. STEP 4 Attachment The back attachment is fixed on to each piece.
5. STEP 5 Polishing The surface of the metal is polished until smooth.
6. STEP 6 Plating Various plating colors now can be processed. The quality of plating varied with the length of time the metal is immersed in the plating solution.
7. STEP 7 Coloring The design indentations are carefully hand-filled one color at a time using different size syringes, and placed to dry. This process requires a high degree of skill in keeping each color and the right amount of enamel in the designated area to prevent defective workmanship.
8. STEP 8 Inspection & Packing All items are strictly inspected before delivery.

How to Place Your Order

• Pick the size, shape and quantity of your pin and fill out our quick quote form. Be sure to attach any artwork you may have, even if it is just a simple a hand drawn sketch. In addition to sending your quote request form, please feel free to email or call us with any questions you may have. ( Call us toll-free at 800-259-6496 or email us at sales @ montereycompany.com )
• After you receive your quote please let us know if you have any questions. If you would like to proceed with placing your order, we will go over your design requests with you and create a full color digital proof of your pin-to-be. Please keep in mind that if you do not have your own ideas for the design of your lapel pins, we can create options according to your wishes from which you can later choose.
• Standard production time takes 7-10 days, however we do offer rush services to our customers if they need their pins in a hurry. Please inform your sales representative if you have a deadline and we will do our best to meet your needs