How to Design a Hat Online

At MontereyCompany.com, we specialize in turning your ideas into custom-made products that help your brand stand out. Since 1989, we have been a trusted partner for businesses looking for high-quality promotional items, including custom hats that reflect your unique style.

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red rope hat with patch lifestyle photo
black and white DD patch on camo hat
camo hat with patch
lifestyle shot with grey rope style hat

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Steps to Design a Hat Online with Ease

Select

Select the style and color of the hat you prefer. We offer all the best styles from rope hats to camper hats, with embroidery and patches.

Upload

Upload your design or company logo. All major file formats are acceptable. Our talented designers will create the hat mock-up. 

Approve

You will receive a mock-up to approve within one business day. Revisions are easy! Just ask your customer service representative. 

Recieve

Patch hats typically take 4 weeks to produce, while embroidery takes an average of 2 weeks. Rush services are available!

Connect With Our Sales Team!

A customer service team member is here to help every step of the way. 

START HERE

Explore Hat Styles and our Best-Selling Caps

All the best styles and manufacturers are offered, from Richardson to FlexFit in Truckers and Dad Hats.

white and red baseball hat with embroidered patch

Baseball Hats

lazy fish green and brown richardson trucker

Trucker Hats

richardson snapback trucker hat

Snapback Hats

white bucket hat with leather patch

Bucket Hats

khaki dad hat with leather patch

Dad Hats

black and grey flatbill New Era with PVC Patch

Flat Bill Hats

Best-Selling Hats

FlexFit Delta 180 with Embroidered Patch

FlexFit Delta 180 Seamless Cap

Performance hats for all types of outdoor activities, and a popular option for construction crews.

Add Custom Patches Or Embroidery!

Navy FlexFit 5001 with Embroidery

FlexFit 5001 V-Flexfit Cotton Twill

Cotton twill stretch fit or flex cap style with a precurved bill. Classic cotton FlexFit style cap seen all around the world.

Classic FlexFit Hat

New Era 205 Camo with B/W Woven patch

New Era 205 Snapback Trucker

Wear the best with New Era Hats. This A-frame style trucker cap has gained massive popularity and continues to be a top seller.

Popular A-frame style hat

Richardson 324 with Woven Patch

Richardson 324 Washed Dad Hat 

One of the best relaxed unstructured dad hats. This hat will not disappoint, popular with dads and streetwear crowds.

Classic Dad Hat

Why Choose The Monterey Company for Custom Hats?

〄 Collaborate with our design team for your custom hat order.

 🤍 30+ years of producing customized performance headwear.

★ 5 out of 5 star customer reviews on Google  94% Recommend on Facebook

three trucker styles hats on grash

Standard Custom Design Techniques

Easily add any of the below decoration options to your hat.
Each decoration style has its own unique design characteristics and unique style.

white hat with brown Monterey embroidery

Embroidery

Stitch your design right onto your cap. Custom embroidered hats offer a lasting impression.

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grey 3D embroidery on hat

Puff 3D Embroidery

High-rise embroidery. Produced by adding a layer of foam under the embroidery.

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white and red baseball hat with embroidered patch

Embroidered Patches

Embroidered patches add that unique touch that makes your design or brand stand out.

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Goat woven patch on navy blue hat

Woven Patches

Perfect for a more complex patch design. Produced with intertwined threads.

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RS Leather Patch on black hat

Leather Patches

Rustic and timeless custom leather patches are offered in faux and genuine leather options. 

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custom Bear PVC Patch on Black hat

PVC Rubber Patches

Ultra durable, waterproof, and 3D! This patch style is our highest quality patch style. 

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Bait Boss Sublimated patch on black hat

Sublimated Patches

Full color printed style of patch. Great for high detail design with color gradients.

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Advanced Custom Design Techniques