Custom Products Custom Patches Iron On Patches

staff holding patched custom made hat

Custom Iron On Patches

Quickly and efficiently add patches to anything with custom iron-on patches. When sewing is difficult and oftentimes requires contracting a skilled seamstress, custom iron-on patches can be easily attached with a household iron. Custom iron-on patches include glue, which is activated when heated up, creating a long-lasting hold. Custom iron-on patches are perfect for hats, backpacks, and sports uniforms. For over 30 years, The Monterey Company has been the trusted source for high-quality iron-on patches.

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Custom Iron On Patch Types

Embroidered Iron-on Patches

The most popular patch type for custom iron-on patches. Custom embroidered patches feature a fabric twill base with raised stitching.

PVC Rubber Iron-on Patches

PVC patches are long-lasting and three-dimensional and are rising quickly in popularity. Great application on custom hats.

Woven Iron-on Patches

Custom woven patches are produced with thinner threads that are intertwined together, and are perfect for a most detailed design or logo. 

Leather Iron-on Patches

Iron-on leather patches are offered in both faux and genuine leather. Upgrade your patch game with leather iron-on patches.

Dye Sublimated Iron-on Patches

Full color printed patches, used for the most intricate designs. Sublimated patches that can accomplish color gradients.

Chenille Iron-on Patches

Fluffy raised appearance, custom chenille patches are popular with letterman jackets. Easily iron-on chenille patches to your clothing.

3D Embroidered Iron-Patches

Rounded or puffed thread above the fabric base material. Creating a three-dimensional final product.

Customization Options for Iron-on Patches

Size & Shape

The most popular patch type for custom iron-on patches. Custom embroidered patches feature a fabric twill base with raised stitching.

Color Matching

We use the Pantone color matching to the rubber or thread colors on your custom patch. This way, we can maintain consistency with your brand.

Border Options

Custom woven, embroidered, sublimated and chenille patches offer a variety of different border options including merrow, heat-cut and laser-cut.

Frequently Asked Questions

Do iron-on patches actually stay?

Yes, iron-on patches hold very well. Fabrics like canvas, denim and polyester hold the best with custom-made patches. Make sure to use enough pressure and heat for the best hold. Check-out this blog on Ironing on Patches to Backpacks for a complete guide to backpack patch attachment.

Yes, absolutely! Classic trucker hats, dad hats and flat bills are perfect for iron-on patches. For the best adhesion, we suggest using a heat press rather than an iron. We use the HotTronix IQ 360.  

Depending on the patch type, custom iron-on patches take 8 to 20 business days to produce. Fast delivery options are available. Just ask your rep! Keep on the lookout for free shipping email promos (promo only offered for shipping within the United States). If you are not signed up yet, input your email address into the newsletter sign-up at the bottom of this page.

The temperature varies depending on the style of patch and fabric you are attaching it to. But generally, 275 to 350 degrees is a good temperature setting range.

Yes, it is very possible, but a detailed process is required. The iron-on backing is tricky to remove. Check out our blog, A Step-by-Step Guide to Removing Iron-On Patches, for a deep dive into removing iron-on patches.

Yes, absolutely! The first step is to heat the front of the hat with your iron for a few seconds. Next, position the patch onto the hat and cover the patch with a piece of parchment paper or cloth. Finally, apply pressure for 15 to 45 seconds. 

There are many different wonderful hat heat press machines available. We suggest the HotTronix 360 IQ due to the option for front and back heat. Along with customized pressure options on the HotTronix IQ 360. This is a great way to heat-apply PVC heat transfer patches.

The minimum quantity is 50 for personalized patches. Except for chenille patches, the minimum is 25. 

Four Easy Steps To Applying Your Patches

At the Monterey Company, we are the authority on how to apply iron on patches.  Custom iron-on patches can be a fun way to add personal expression to your clothing.  Just follow this simple step-by-step guide


Step 1: Heat Your Patch — Gently heat the front of your patch with your iron to activate the glue on the backside. Then, preheat the surface of the item you are attaching the patch to.

Step 2: Stick It On — Place your patch on the hat, jacket, or even a tote bag. Pro-tip: Use thermal heat tape to hold the patch in place perfectly.

Step 3: Press and Cover — Place a thin cloth like an old t-shirt or a bandana over the patch to protect it.  Then, gently press it with the heated-up home iron. Depending on the patch style, it takes 15 to 45 seconds to bond.

Step 4: Flip & Repeat — Flip your gear inside out and do the same thing on the other side.  This helps the glue truly bond. Make sure to let the garment cool before wearing it. And that's all there is to it!


Custom iron with patches

Custom Iron-on Patch Categories


                                   Woven Label

How to Order Custom Iron-on Patches

The Monterey Company offers a seamless and easy ordering process. Take any custom design and transform it into a custom iron-on patch


Step 1: Select — Select your preferred patch style, then upload artwork, and complete the contact form. You will then receive a free quote from our sales team.

Step 2: Approve — We create a free sample art proof if the price quote aligns with your budget. Art revisions are easy! Just ask your our custom success team.

Step 3: Receive — When you have a custom iron-on patch that finishes and passes our quality control standards. Your order will ship with a tracking number.


How to Iron-on Patches to Hats


Testimonials

See what our customers are saying on Google

5.0
Based on 644 Reviews
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Judith Hall, Jr.
August 24, 2025

Consistent quality custom production of our unique logo, hoop/loop patches which merited repeat larger orders for our Vets To Drones organization. The Staffs professionalism simplified ordering and the prompt turn around was greatly appreciated!

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Chris C
August 22, 2025

Everything about our T-shirt order from the Monterey Company was OUTSTANDING. If your order happens to be small (as ours was), don't worry; they will treat you like you're one of their top customers. The order process was smooth and user-friendly from beginning to end; the communication was frequent and clear; and the quality of the final product was excellent (and captured more detail than we had imagined). Additionally, the T-shirt material was soft and durable - very top notch! And most of all, their suggestions for improving on our original artwork were perfect and added nice touches to our original ideas. Not to mention their pricing options - VERY reasonable! James and the rest of the team were a pleasure to work with. We will gladly use them again in the future!

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Val Silva
August 21, 2025

I was a bit skeptical at first when I saw their ad. But boy did they deliver. The product looks great definitely will be ordering more!

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Elaine Chyrklund
August 21, 2025

We had what is probably considered a smaller order since we are not a company, but we had t-shirts made for an event. The entire process from beginning to end was thorough, professional, and there was great attention to detail so we would get EXACTLY what we wanted at a really excellent price. The quality of the tshirts was excellent. I would not hesitate to use Monterey Company again. Everyone we interacted with was wonderful. Thank you!

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The Complete Combatant
August 21, 2025

I just wanted to take a moment to share a few things about a company that I have been working with for roughly 6 years. My main contact is Josh Knowles and he is AMAZING. Monterey is professional, has quality products and is very easy to work with. Their customer service is 2nd to none and I am sure we will continue to have them produce our patches for many years to come!

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Monterey Company created custom key chains that we can give to our clients with closings. They are great quality and we are very happy.

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anthony montano
August 21, 2025

Excellent customer service from start to finish! Very smooth process, understood exactly what I needed, and the final product was perfect! Definitely using them moving forward.

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Jennifer Jackson
August 21, 2025

Koozies look wonderful! Thank you!

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Adelious Stith
August 20, 2025

Perfect! Exactly what I had in mind and delivered on time.

Why Choose The Monterey Company?

📈 Top Rated on Google

The Monterey Company has over 500 5-Star Reviews on Google! Customer satisfaction is our number one focus.

🖼️ Free Quote & Art Proof

For each project, The Monterey Company offers a free quote and free artwork. Know the price and see the product fast!

🗝️ Leading Since 1989

With over 30 years of industry-leading experience, we have seen the pitfalls that other manufacturers have not experienced.

🙌 Quality over Everything

We take pride in using only the finest materials, having premium quality, and creating a flawless finished product.