Custom Products Custom Patches

Custom Embroidered Patches
Since 1989, The Monterey Company has been an industry leader in the production of embroidered patches. We are known for our fast production time, excellent pricing, and outstanding customer service. Custom embroidered patches are created using a twill fabric background with colorful threads stitched over the twill. This production process creates brilliant promotional or fashion works of art.
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5 Stars
Create Your Own Custom Embroidered Patches
Creating custom-embroidered patches is simpler than you think. Need Help? Our friendly team will talk you through the entire process, including production times
Step 1: Select — Select the Style of Patch you prefer, and either Contact our Sales team for a tailored quote and free artwork or follow the Order Now option.
Step 2: Approve — Receive a free design proof within 24 hours. Revisions are easy! Just ask your customer service rep.
Step 3: Receive — You will receive tracking information to track your package when the final products are finished.

Embroidered Border Options

Merrow Border
Thicker stitched-on border patch style and our most common patch border style. A merrowed edge can only be used with standard shapes like squares, rectangles, and circles.

Heat-cut Border
This is an embroidered border with heat-sealed edges to clean up any loose thread. A solution for intricate shape patches.

Laser-cut Border
A borderless option, also known as a laser-cut edge. At times, it is used in conjunction with hook and loop backing or with very intricate shaped patches.
Embroidered Backing Options

Iron-on Backing
Heat-activated glue attached to the backside of the patches. A simple and easy way to attach patches to clothing and hats.

3M Adhesive Backing
Peel and stick style sticker adhesive backing, commonly used to hold the patch in place while sewn onto caps and clothing.

Hook-and-Loop Backing
Rough and soft side patch backing commonly used with military and airsoft communities. Used to interchange different patches on vests or backpacks.

No Backing
We add a paper or plastic backing to the backside of our no-backing selected patches to stiffen the strength of the patch. No backing does require sewing for application.
Embroidered Customization Options

Sizes & Shapes
Embroidered patches can be customized in fully custom shapes and sizes—from circles and squares to complete die-cut designs. They can be as little as one or two inches or large enough for the backside of motorcycle vests.

Thread Colors
We source thread colors from multiple vendors to ensure we match your design or logo colors perfectly. We will match our art proofs to Pantone colors and find the thread closest to that particular Pantone color.

Metallic / Glow-in-the-Dark Threads
Include gold, silver, or copper metallic thread colors to add a very classy metal appearance to your patch. Or illuminate your patch with glow-in-the-dark threads, and we have a wide variety of glow-in-the-dark thread colors, too.

3D Embroidery
Also called puff embroidered patches, we add a foam layer underneath the stitching to achieve a raised, three-dimensional look.
Learn More About Custom Patch Borders
Curious about the key differences between merrowed and hot-cut borders to enhance your custom patch designs? Click our video for a deep dive.
Frequently Asked Questions
What is the minimum order quantity for embroidered patches?
The minimum quantity for embroidered patches is fifty pieces (50).
How are embroidered patches produced?
We start by digitizing the approved design file. The design is then stitched onto a twill fabric background. The patch is then cut to shape, with the border and backing added lastly. The final step is approval by our quality control team.
What is the best fabric to sew patches on?
We use twill as the base material for our embroidered patches, but other popular materials are felt, denim, polyester, and/or canvas.
How to finish the edges of an embroidered patch?
We offer merrow, hot or heat cut borders, and laser border options.
How do you put embroidery patches on clothes?
We suggest sewing the patches onto clothing, but you can heat press or heat apply them onto clothing with custom iron-on patches. Velcro hook backing on patches is typically used as vest or jacket patches for military units.
How long is production for embroidered patches?
Generally, production time is 8 to 12 business days for custom-made patches. Look out for free shipping promos, and first order discounts. We do have free sample photo options as well.
Do you offer artwork services?
We do, yes! We offer free design and free artwork services along with a free quote. You will receive a digital proof for approval before your order goes into production. Graphic artwork assistance is available.
What embroidery coverage do you offer?
We offer 50%, 75%, and 100% embroidery coverage for our embroidered patches.
What industries do you normally work with?
The Monterey Company proudly serves a diverse range of industries by producing the highest quality custom patches tailored to their unique needs. Here are some of the industries we specialize in:
Fire Departments: Durable and professional patches that represent courage and service.
Law Enforcement: Custom police patches designed to showcase authority and pride.
Military Units: High-quality military patches for uniforms, gear, and memorabilia.
Airsoft Communities: Tactical and stylish patches for airsoft teams and enthusiasts.
Sports Teams: Vibrant and customizable patches to represent team spirit and achievement.
Motorcycle Clubs: Iconic patches for vests and jackets that capture the essence of the ride.
Hats and Apparel: Custom hat patches for branding, fashion, or promotional use.
Name Patches: Personalized patches for uniforms, workwear, and identification.
What are the benefits of Custom Embroidered Patches
Embroidered patches are known for their inexpensive cost, sharp look, and truly timeless feel. However, the custom design options are where embroidered patches truly stand out, with thousands of thread colors, custom shapes, and fully customizable size options. As opposed to custom woven patches or dye sublimated patches, which are flat, embroidered patches have a raised thread appearance. PVC patches and leather patches do have raised recessed areas, while embroidery has a rounded 3D appearance. We see embroidered patches popular in law enforcement, fashion, sports teams, and motorcycle clubs.
Why Choose The Monterey Company?
With more than 30+ years of experience, The Monterey Company is a leader in the production of custom patches. We use only high quality patch thread and fabric, fast turnaround times, and have industry-leading customer service. But don’t take our word for it. Read our exceptional customer reviews. The Monterey Company stands out as a top shelf patch maker.
What Our Clients have said about us:

Rated 5 stars on Google
We are proud to have over 500 5-star reviews from happy customers!
"We ordered custom woven patches featuring our district's logo for our team. The quality of the patches exceeded our expectations, with crisp details and durable materials. Josh went above and beyond to ensure we received excellent customer service throughout the process. I would highly recommend this company."

"I couldn’t be happier with the excellent service provided by The Monterey Company. I recently needed a few custom patches made for our agency, and the entire process was absolutely seamless. We had a few color changes along the way, and Josh and his team handled them effortlessly."
"I couldn’t be happier with the excellent service provided by The Monterey Company. I recently needed a few custom patches made for our agency, and the entire process was absolutely seamless. We had a few color changes along the way, and Josh and his team handled them effortlessly."