Custom Products Custom Patches Embroidered Patches Custom 3D Puff Embroidered Patches

Why Choose the monterey company

Custom 3D Puff Embroidered Patches

Add rounded and raised details to your embroidered patches with high-quality custom 3D embroidered patches, sometimes called puff embroidered patches. That bold, elevated look will turn heads on your next hat project. Elevate your patch game from traditional custom embroidered patches with the unique look of 3D puff embroidered patches!

Google Reviews logo for The Monterey Company, rated 5 stars Rated 5 Stars

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Custom Options for 3D Puff Embroidered Patches

temperance hill fire dept 40 custom made patch

Custom Shapes & Sizes

All our patches are produced fully custom-made, which means custom sizes and shapes.

Bunny with red jacket custom made patch

Thread Color Options

We have a large selection of thread colors and source our thread from multiple vendors. 

heart cartoon custom made patch

Patch Borders

Custom 3D embroidered patches have three different border options: heat-cut, merrowed edge, and laser-cut. 

flowerland red truck patch with backing

Backing Options

We offer four different backing options: adhesive, iron-on (heat transfer), velcro hook backing, and no backing. 

Upgraded Options for 3D Embroidered Patches

tiger patch red and yellow custom made

Mixing Flat and 3D Embroidery

Create depth and texture on your logo patch by mixing flat and 3D embroidery. 

glow in the dark custom patch

Glow-in-the-Dark Threads

Add uniqueness and illuminate your custom patches with glow-in-the-dark threads

Allphase protection police patch

Metallic Threads

Create an industrial look by incorporating silver, gold, and copper thread colors.

custom northgate sign patch

3D Embroidery Over Sublimation

A sublimated base with raised thread over the smooth surface. Great for intricate designs, & vibrant colors.

Frequently Asked Questions

What is 3D embroidery?

Three-dimensional embroidery is embroidery stitched with a layer of high-density foam under the stitches. This gives it a high-raised and rounded appearance, which is unique to fabric patches and gives a bold visual impact.

Standard flat embroidery is stitched flat against the base material. Meanwhile, 3D embroidery or puff embroidery has a foam cover pad between the thread and base layer. This layer of foam creates a 3D appearance.

The standard production time for 3D puff patches is 10 business days. We do have rush options available. Add your email address to our newsletter at the bottom of this page for free shipping promotions (United States shipping only for promotions).

What is the minimum quantity for custom puff embroidery patches?

The minimum order requirement for 3D embroidered patches is 50. We do offer outstanding larger order discounts.

The Monterey Company does not charge a setup fee for any of our embroidered patches. This also includes our chenille embroidery patches as well.

Yes, just like standard embroidered patches, you can heat-apply 3D embroidered patches to hats. For the best results, we suggest using a hat heat press. Iron-on backing is a bestseller! The recommended time and pressure settings do vary depending on your hat press. For additional information, check out our How to Apply Iron-on Patches Guide.

How to Order Custom 3D Embroidered Patches

Need Help? The search is over. Our patch order process is fast, and the customer service is top-shelf.


1️⃣ Select — Select your patch style, and complete this contact form to start the quick quote process.

2️⃣ Approve — After you receive your custom quote, you will receive a custom design mock-up to approve.

3️⃣ Receive — Our production time is quick, and a tracking number is provided when your order ships.


Testimonials

See what our customers are saying on Google

5.0
Based on 630 Reviews
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Mark Andrews
August 9, 2025
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Jaylen Posey
August 7, 2025

The hats we received were great! We will be shopping with you all again very soon!

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Autumn Rickard
August 7, 2025

My experience was amazing from start to finish. Cortney really helped me through this process and the personalized earrings turned out beautifully. She was able to get me the order delivered before my desired timeframe, very pleased and will use Monterey Company again in the future.

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MACE CLUB
August 7, 2025

We had a great experience with Monterey Co. Their customer service was excellent with prompt, clear, and concise communication. Their products were as expected and we look forward to having them for our golf outing.

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Michael Veach
August 6, 2025

Great work.

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Juan Meza
August 6, 2025

People always ask me where my pins are made and I tell them right here in Oregon. Badass pins and quick responses all in English. I’ve dealt with making pins over seas and it’s a struggle communicating and the time difference does not help.

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I’ve ordered patches and coins through Monterey Company. They’ve always done a good job both with product and the customer service.

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Jill Dellinger
August 6, 2025

I love your keychains! Service is always prompt and professional!

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louis weyrich
August 6, 2025

I love my logo stamped out of metal. Looks so good.

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Azin Hatefi
August 6, 2025

You guys did well, as usual. But UPS needs some coaching on its tracking communications. Thanks

Why Choose The Monterey Company for Your Custom Patches?

The Monterey Company specializes in the production of custom 3D embroidered patches. Leave a lasting impression on law enforcement uniforms, hat patches, or custom sports patches. With over 30 years of experience, we check all the boxes.

Industry Leading Customer Service - ⭐️ 5.0 Star Google Overall Rating.

Free Quote and Free Mock-up - The lowest price, plus access to our design team!Brand Awareness

✔ High-end Look – From thread and foam to backing and border. The quality is outstanding.

✔ Quick Turnaround – We have you covered if you need your patches fast.

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The Monterey Company, Inc.

From custom pins to patches, hats to hoodies - we’ve got your brand covered. Located in Bend, OR 🌲
Shipping Nationwide & International 📦
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Hats good enough for the whole team — and then some.

From desk days to coffee runs, warehouse to weekend hikes, these custom hats pass the vibe check every time. 🧢✨
Which one's your fave?

#TeamStyle #CustomHats #MontereyMade #SquadGoals #BrandedGear #WorkHardLookGood
Camo just leveled up. 🧢🔥

The Richardson 112PFP—our go-to performance trucker—is now available in all-new camo prints and ready to customize straight from our hat shop. No quotes, no wait. Just pick your hat, upload your logo, and boom—you’re geared up.

#CustomHats #Richardson112PFP #CamoHats #HatShopLive #MontereyMade #BrandedGear #OutdoorStyle
This killer dinosaur coin is making us want to go see the new Jurassic World movie! 🦖👀 if you’ve seen it, do you recommend it?

#jurassicworld #customcoin #bendoregon
Hooked on custom! These fishing hats reel in the perfect combo of function + style. Whether you’re casting lines or kicking back on the dock, our custom patches make every hat a keeper. 🧢🐟

#CustomHats #FishingGear #MontereyMade #HookedOnQuality
Please be nice to us on this post, we’re doing our best 😂

#custompatches #customgear #bendoregon
We made this medal for a client—but clearly, this good pup is the real winner here 🐶🥇

#CustomMedals #DogOfTheYear #MontereyMade #MedalStyle #GoodestBoy #CustomGearForEveryone

Photo courtesy of: MNHS Running of the bulldogs fun run