CUSTOM EMBROIDERED HATS

Upgrade your headwear with custom-embroidered hats by The Monterey Company. With 30+ years of experience in custom hat embroidery, The Monterey Company is an industry leader in embroidery for hats and caps. Whether you are outfitting your team, reselling hats, or looking for a promotional giveaway, we have you covered with a vast collection of top-embroidered hats.

Explore Our Custom Hat Collections

khaki dad hat with leather patch

Dad Hats

Red and white baseball hat with embroidered patch

Baseball Hats

white bucket hat

Bucket Hats

Richardson 5-panel hat

5-Panel Hats

Yupoong 5-Panel Hats with Embroidered Patches

YP Classics

black richardson trucker with embroidery

Richardson Hats

custom straw hat with patch

Straw Hats

New era flatbill hat

New Era Hats

red flatbill hat with patch

Flatbill Hats

Flexfit hat with embroidery

Flexfit Hats

Connect With Our Sales Team!

A customer service team member is here to help every step of the way. 

START HERE

How To Order Custom Embroidered Hats

Step 1 - Select

Choose from our vast collection of hat styles, from custom trucker hats to straw hats.

Step 2 - Upload

Input your company logo or custom design, and receive a detailed digital art proof to approve. 

Step 3 - Approve

When your digital proof is okayed, production starts. Sample images will be sent for approval as well. 

Step 4 - Receive

The production time is fast, and rush orders are offered. Just ask our customer service team. 

Easy Ordering Process

Browse our immense collection of custom headwear, and select the best style and color for your embroidery design. This how to video shows the simple ordering process.

Trusted By The Best Brands

Custom Embroidery Styles

This is not just your average screen printing style on logo hats. Custom embroidery stitches your design directly onto the cap.

embroidered miller logo on trucker hat

Standard Embroidery

Often called flat embroidery, this process comes standard with each order. We have thousands of thread colors to choose from to match your branding. 

brown 3D embroidery on white rope hat

Puff 3D Embroidery

A layer of foam is added between the hat and the stitch, creating a pronounced raised and rounded look that mimics a three-dimensional effect. 

white hat with iron club embroidery on side of hat

Side or Back Embroidery

Custom embroidery isn't just limited to the cap's front panel. We can embroider on all sides from left to right. Even including the back. 

Why Choose The Monterey Company?

Free Design Service

From concept to creation, our team of experts works with you to bring your ideas to life. Enjoy personalized guidance and complimentary design services that make your custom products stand out.

designing hat image
team photo

30+ Years of Expertise

With decades of experience, we’ve perfected the art of custom gear. Trusted by businesses of all sizes, we know how to deliver exceptional products that exceed expectations.

Unmatched Quality

Every product undergoes rigorous quality checks to ensure it meets our high standards. Your satisfaction is our priority, and we’re committed to delivering gear that represents your brand perfectly.

3D hat embroidery machine
START YOUR PROJECT

Other Customization Options

Upgrade to a custom patch using one of our many custom patch styles.

leather patch hat

Leather Patch Hats

Rustic and timeless leather patches add an excellent touch to your custom hat project.

pvc rubber patch on camo hat

Rubber Patch Hats

Add a water-resistant and three-dimensional patch to your cap with custom PVC rubber patches.

red patch hat

Custom Patch Hats

We offer many other fabric patches, including embroidery patches, woven patches, and sublimated patches.

5.0
Based on 652 Reviews
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Colin Mapp
September 6, 2025

The patches were perfect and arrived when expected.

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Neal DiChiara
September 5, 2025

Third order for Monterey. Quality work and very easy to deal with. Can highly recommend.

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Megan Spano
September 3, 2025

We recently ordered custom fidget cubes and pencil bags with our Company logo, and we are beyond impressed with the results! The quality of the products exceeded our expectations, and the turnaround time was incredibly fast. A special thank you to Sarah MacArthur, who went above and beyond to make sure everything was perfect from start to finish. We couldn’t be happier with how everything turned out and highly recommend this company for anyone looking for branded items!

google

Great service from start to finish …

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J J
August 28, 2025
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Vianey Murphy
August 27, 2025

I used Monterey Company to help make a custom order of 50 soft enamel pins and they made the process so seamless! Everyone I interacted with had great communication and were eager to assist me throughout the entire process. Josh specifically took great care in regularly sending me updates and sharing my excitement for the final product. I would trust these folks to handle any project, big or small.

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Misty Frank
August 25, 2025

Josh was amazing to work with! The medals look amazing! The quality is great and I will be ordering again next year!

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Jonathan Zschau
August 25, 2025

Our company had keychains designed and manufactured by Monterery and we are exceedingly happy with the quality and consistency of the product. Communication throughout the entire process was just great. We're very happy. Thank you!

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Judith Hall, Jr.
August 24, 2025

Consistent quality custom production of our unique logo, hoop/loop patches which merited repeat larger orders for our Vets To Drones organization. The Staffs professionalism simplified ordering and the prompt turn around was greatly appreciated!

Frequently Asked Questions

Can I send you the blank hats for embroidery?

Yes. You can send your hat blanks to us, and we can add custom embroidery to the caps. First, contact our sales team, and we can outline the process. 

Yes, it is a delicate process. You will need to use a seam ripper and embroidery scissors, to cut each stitch from the backside of the cap very delicately. After that, gently pull each thread from the front side of the hat.

The minimum quantity for hats with embroidery is 24. Within your 24-piece minimum order, you can mix and match different hat colors. We offer outstanding discounts on bulk hat orders.

On average, the production time for hats with embroidery is two weeks. This does depend on our current workload. If you are on a deadline, contact our sales team to ensure we can meet your deadline.

Yes. Just contact our sales team and confirm we can meet your in-hand date. Typically, we can rush an order in 5 to 7 business days.

Yes. The cost depends on the hat style and decoration method. Contact our sales team for a tailored quote. We offer free shipping for patch samples if you are wondering what the best patch type is for your design.