CUSTOM EMBROIDERED HATS
Upgrade your headwear with custom-embroidered hats by The Monterey Company. With 30+ years of experience in custom hat embroidery, The Monterey Company is an industry leader in embroidery for hats and caps. Whether you are outfitting your team, reselling hats, or looking for a promotional giveaway, we have you covered with a vast collection of top-embroidered hats.
Best Selling Hats
Explore Our Custom Hat Collections
Connect With Our Sales Team!
A customer service team member is here to help every step of the way.
How To Order Custom Embroidered Hats
Step 1 - Select
Choose from our vast collection of hat styles, from custom trucker hats to straw hats.
Step 2 - Upload
Input your company logo or custom design, and receive a detailed digital art proof to approve.
Step 3 - Approve
When your digital proof is okayed, production starts. Sample images will be sent for approval as well.
Step 4 - Receive
The production time is fast, and rush orders are offered. Just ask our customer service team.
Trusted By The Best Brands
Custom Embroidery Styles
This is not just your average screen printing style on logo hats. Custom embroidery stitches your design directly onto the cap.
Standard Embroidery
Often called flat embroidery, this process comes standard with each order. We have thousands of thread colors to choose from to match your branding.
Puff 3D Embroidery
A layer of foam is added between the hat and the stitch, creating a pronounced raised and rounded look that mimics a three-dimensional effect.
Side or Back Embroidery
Custom embroidery isn't just limited to the cap's front panel. We can embroider on all sides from left to right. Even including the back.
Why Choose The Monterey Company?
Free Design Service
From concept to creation, our team of experts works with you to bring your ideas to life. Enjoy personalized guidance and complimentary design services that make your custom products stand out.
30+ Years of Expertise
With decades of experience, we’ve perfected the art of custom gear. Trusted by businesses of all sizes, we know how to deliver exceptional products that exceed expectations.
Unmatched Quality
Every product undergoes rigorous quality checks to ensure it meets our high standards. Your satisfaction is our priority, and we’re committed to delivering gear that represents your brand perfectly.
Other Customization Options
Upgrade to a custom patch using one of our many custom patch styles.
Leather Patch Hats
Rustic and timeless leather patches add an excellent touch to your custom hat project.
Rubber Patch Hats
Add a water-resistant and three-dimensional patch to your cap with custom PVC rubber patches.
Custom Patch Hats
We offer many other fabric patches, including embroidery patches, woven patches, and sublimated patches.
Reviews
Working with the Monterey Company was a fantastic experience. I had an idea for some charms to use for knitting/crochet stitch markers. They turned out better than I was imagining. Their customer service was top-notch. They responded to my questions so quickly. I highly recommend the Monterey Company, and I will be using them again!
Very easy to work with the team, quick and clear conversations, and great quality patches delivered on time for a reasonable price. Couldn't ask for more!
Wonderful company to work with! So communicative and clear and fantastic quality of items. Best decision to order them for our fundraising gala
Thanks to the team at Monterey -- great communication, very helpful with taking our concept and making a great coin. Lots of 1-1 attention along the way and the process was completed on time as described!
I would give this company and product more stars if I could. What more could I ask for? Monterey was phenomenal to work with - start to finish. From the personal and immediate responses to questions, to the excellent design, to the top quality finished product, I felt like my order mattered as much to them as it did to me. I don’t remember the last time I was pleasantly surprised at every turn. Terrific company. (The box for packaging was purchased separately.)
Patches turned out great. My order was completed and arrived on the time frame they gave me. Great customer service and communication. Look forward to placing my next order.
Incredibly happy with the quality and attention to detail in the pins. Monterey overdelivers on their products!
Was a pleasure working with Monterey every step of the way and the hats turned out perfect!
I worked with Monterey Company to create a charm for a professional business women's group who will be hosting a national convention in 2026. The process was so easy from start to finish & everyone I dealt with was fantastic, especially Sarah M. I would give Monterey Company 100 stars if I could. Many thanks to Sarah and the staff for a great job!! Mona K.
Frequently Asked Questions
Can I send you the blank hats for embroidery?
Yes. You can send your hat blanks to us, and we can add custom embroidery to the caps. First, contact our sales team, and we can outline the process.
Can you remove embroidery from a hat?
Yes, it is a delicate process. You will need to use a seam ripper and embroidery scissors, to cut each stitch from the backside of the cap very delicately. After that, gently pull each thread from the front side of the hat.
What is the minimum order quantity for embroidered hats?
The minimum quantity for hats with embroidery is 24. Within your 24-piece minimum order, you can mix and match different hat colors. We offer outstanding discounts on bulk hat orders.
What is the average production time for custom caps with embroidery?
On average, the production time for hats with embroidery is two weeks. This does depend on our current workload. If you are on a deadline, contact our sales team to ensure we can meet your deadline.
Do you offer rush orders?
Yes. Just contact our sales team and confirm we can meet your in-hand date. Typically, we can rush an order in 5 to 7 business days.
Can I order samples before producing the full order?
Yes. The cost depends on the hat style and decoration method. Contact our sales team for a tailored quote. We offer free shipping for patch samples if you are wondering what the best patch type is for your design.