CUSTOM EMBROIDERED HATS

Upgrade your headwear with custom-embroidered hats by The Monterey Company. With 30+ years of experience in custom hat embroidery, The Monterey Company is an industry leader in embroidery for hats and caps. Whether you are outfitting your team, reselling hats, or looking for a promotional giveaway, we have you covered with a vast collection of top-embroidered hats.

Explore Our Custom Hat Collections

khaki dad hat with leather patch

Dad Hats

Red and white baseball hat with embroidered patch

Baseball Hats

white bucket hat

Bucket Hats

Richardson 5-panel hat

5-Panel Hats

Yupoong 5-Panel Hats with Embroidered Patches

YP Classics

black richardson trucker with embroidery

Richardson Hats

custom straw hat with patch

Straw Hats

New era flatbill hat

New Era Hats

red flatbill hat with patch

Flatbill Hats

Flexfit hat with embroidery

Flexfit Hats

Connect With Our Sales Team!

A customer service team member is here to help every step of the way. 

START HERE

How To Order Custom Embroidered Hats

Step 1 - Select

Choose from our vast collection of hat styles, from custom trucker hats to straw hats.

Step 2 - Upload

Input your company logo or custom design, and receive a detailed digital art proof to approve. 

Step 3 - Approve

When your digital proof is okayed, production starts. Sample images will be sent for approval as well. 

Step 4 - Receive

The production time is fast, and rush orders are offered. Just ask our customer service team. 

Easy Ordering Process

Browse our immense collection of custom headwear, and select the best style and color for your embroidery design. This how to video shows the simple ordering process.

Trusted By The Best Brands

Custom Embroidery Styles

This is not just your average screen printing style on logo hats. Custom embroidery stitches your design directly onto the cap.

embroidered miller logo on trucker hat

Standard Embroidery

Often called flat embroidery, this process comes standard with each order. We have thousands of thread colors to choose from to match your branding. 

brown 3D embroidery on white rope hat

Puff 3D Embroidery

A layer of foam is added between the hat and the stitch, creating a pronounced raised and rounded look that mimics a three-dimensional effect. 

white hat with iron club embroidery on side of hat

Side or Back Embroidery

Custom embroidery isn't just limited to the cap's front panel. We can embroider on all sides from left to right. Even including the back. 

Why Choose The Monterey Company?

Free Design Service

From concept to creation, our team of experts works with you to bring your ideas to life. Enjoy personalized guidance and complimentary design services that make your custom products stand out.

designing hat image
team photo

30+ Years of Expertise

With decades of experience, we’ve perfected the art of custom gear. Trusted by businesses of all sizes, we know how to deliver exceptional products that exceed expectations.

Unmatched Quality

Every product undergoes rigorous quality checks to ensure it meets our high standards. Your satisfaction is our priority, and we’re committed to delivering gear that represents your brand perfectly.

3D hat embroidery machine
START YOUR PROJECT

Other Customization Options

Upgrade to a custom patch using one of our many custom patch styles.

leather patch hat

Leather Patch Hats

Rustic and timeless leather patches add an excellent touch to your custom hat project.

pvc rubber patch on camo hat

Rubber Patch Hats

Add a water-resistant and three-dimensional patch to your cap with custom PVC rubber patches.

red patch hat

Custom Patch Hats

We offer many other fabric patches, including embroidery patches, woven patches, and sublimated patches.

5.0
Based on 578 Reviews
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Chris Bushnell
June 13, 2025

Have placed two orders, both turned out great. Communication was stronger the first time, but everything worked out and we got the goods by when we were promised.

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Brandon Varnado
June 11, 2025

I recently ordered custom patches and they exceeded my expectations! Josh helped me with the patches and he was extremely helpful. I am definitely going to be placing future orders!

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Great experience with Eric and the team! Consistent communication throughout the process to make sure expectations were clear and our lapel pins were exactly how we wanted them. Pleasantly pleased with the craftsmanship and the (((supersonic))) shipping!

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Ordered some keychains for our business through this company, Amy was really helpful and patient. The keychains came out wonderful and planning to order more! 11/10 service.

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My Golden Retriever charms are lovely, thanks again!

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Amazing customer service! Very helpful with the design in mind and was very happy the way the patches came out!

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Erika Flynn
June 5, 2025

Always great to work with these folks!

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Ian Brophy
June 5, 2025

Great products, fast service, good communication.

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Katelynn Lee
June 4, 2025

We used The Monterery Company for our institution's leadership giving society. We were so impressed with how smoothly everything went—from the ordering process to delivery—and the final product turned out even better than we imagined. We’ll definitely be using The Monterey Company again for future orders. I really appreciate the great experience!

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Vicki B
June 3, 2025

Design process and ordering process very professional. Shipping was very fast; actually delivered earlier than expected. Finished products were absolutely beautiful; better than I even imagined!

Frequently Asked Questions

Can I send you the blank hats for embroidery?

Yes. You can send your hat blanks to us, and we can add custom embroidery to the caps. First, contact our sales team, and we can outline the process. 

Yes, it is a delicate process. You will need to use a seam ripper and embroidery scissors, to cut each stitch from the backside of the cap very delicately. After that, gently pull each thread from the front side of the hat.

The minimum quantity for hats with embroidery is 24. Within your 24-piece minimum order, you can mix and match different hat colors. We offer outstanding discounts on bulk hat orders.

On average, the production time for hats with embroidery is two weeks. This does depend on our current workload. If you are on a deadline, contact our sales team to ensure we can meet your deadline.

Yes. Just contact our sales team and confirm we can meet your in-hand date. Typically, we can rush an order in 5 to 7 business days.

Yes. The cost depends on the hat style and decoration method. Contact our sales team for a tailored quote. We offer free shipping for patch samples if you are wondering what the best patch type is for your design.