The Ultimate Guide to Patch Backing: What Goes on the Back of Your Patch Matters

Ever wonder what’s going on behind the scenes (literally) of your favorite custom patch? Whether it’s on your backpack, jacket, or uniform, the secret to how it sticks (and stays) is all about the patch backing. Let’s break it down in simple terms so you can choose the best patch for your next project, without scratching your head.

What Is Patch Backing, Anyway?

The Back of the Patch: Where the Magic Happens

Patch backing is the material added to the back of custom patches. It helps your patch attach to different surfaces, like a shirt, trucker hat, or tactical vest. Depending on how you want to apply it, there’s a patch backing for that.

The right backing can make or break your patch experience. Choose poorly, and you might end up re-ironing it again and again. Or worse… your patch could peel off during the first wash. But choose wisely? You’ll get long-term use, easy removal (if needed), and a professional look every time.

Popular Patch Backing Types (and What They’re Best For)

Here’s where we get into the real stuff. Let’s explore the most common patch backing options, from custom iron-on patches to hook and loop patches, and when each one works best.

Iron-On Backing

Iron-on backing is probably the most popular patch backing out there. Why? It’s quick, affordable, and works with a regular household iron. A heat-activated adhesive sticks the patch to your fabric with just a little pressure and heat. You can also use a heat press to attach custom iron-on patches to different garments.

Best For:

1. Custom embroidered patches on denim or cotton
2. People who hate sewing (we get it)
3. Fast, semi-permanent attachment

Not Ideal For:

1. Nylon or stretchy fabrics
2. Military uniforms or heavy-duty wear
3. Frequent washing

Iron-on patches are convenient, but they don’t always last forever, especially if your patch hits the washing machine a lot.

Sew-On Backing

Sew-on backing gives your patch permanent attachment and a high-quality finish. It’s old-school, but that’s part of the charm. It also survives frequent washing and heavy-duty use. Whenever you buy a hat from The Monterey Company, we sew that patch on the cap. Very very rarely do we heat apply a patch on the cap.

Best For:

1. Military patches or police officers’ uniforms
2. PVC patches or thick embroidery patches
3. Any patch you want to last a lifetime

Heads Up:

1. You’ll need a sewing machine and sewing skills
2. Not a quick application if you’re in a rush

Sew-on patches give you the best results when long-term use matters most. If this sounds like a daunting task, reach out to us, we offer sewing services.

Adhesive Backing

Stick it and go! Adhesive backing (also called peel-and-stick or stick backing) is perfect for short-term use or temporary placement. Think of it like a sticker—but cooler. Again, these are not a permantent hold.

Best For:

1. Temporary events or trade shows
2. Trying out patch designs before sewing
3. Kids’ gear or fast changes

Consider This:

1. Doesn’t hold well with washing
2. Not great for permanent attachment

If you’re not ready to commit, adhesive backing is the casual dating of the patch world. Adhesive backing is often used to hold the patch in place during sewing.

Velcro Patches (Hook and Loop Backing)

Velcro patches are two-piece systems: a hook side (the rough part) and a loop side (the soft part). This type of backing is used on military uniforms, tactical gear, or anywhere you need easy on-off access.

Best For:

1. Military patches and tactical gear
2. Patch collectors or uniformed teams
3. Frequent swapping and repositioning

Loop patches are amazing for flexibility. Just make sure the loop side is already sewn onto your gear—or contact us for custom solutions.

Plastic Backing

Plastic backing makes your patch stiff and durable. Sometimes, patches, especially woven patches, are too thin, and they need something to thicken them up. Add plastic or sometimes paper backing to achieve a thicker look.

Best For:

1. Woven patches that need structure
2. Thin embroidery patches
3. Sublimated patches with large or detailed designs

Pair it with other backing materials for the best patch support system.

Pin Backing

Want to turn your patch into a pin? Pin backing is a fun and functional way to attach patches like accessories. A safety pin or pin clasp is added to the back of the patch—great for quick swaps and no fabric damage.

Best For:

1. Events and giveaways
2. Hats, bags, and jackets
3. Temporary use and collectors

Pin backings are perfect when you want flexibility, not commitment. This is pretty rare and not often used.

Magnetic Patches

Like Velcro but more high-tech, magnetic patches use magnets to snap onto metal surfaces or partner magnets sewn into clothing. They’re rare but super cool. This option is only offered by a few very niche vendors.

Best For:

1. Uniforms with hidden magnets
2. High-end apparel
3. When sewing or sticking isn’t an option

Questions to Ask Before Picking a Backing

1. Will it go through the washing machine?
2. Is it for long-term use or temporary wear?
3. Will I apply it with a household iron or heat press machine?
4. Do I need easy removal or permanent attachment?
5. What type of fabric am I sticking it to?

Knowing your patch’s mission helps you make an informed decision.

A Few Tips for Best Results

1. Always match the patch backing to the fabric (some don’t mix well).
2. If you’re using heat seal backing, test it on scrap fabric first.
3. Velcro patches need a loop side already in place—or we can add one.
4. For complex jobs, our customer service team can help guide you.
5. Want help picking the best patch? Get a free quote and talk to real people.

Shop Smart and Customize Like a Pro

At The Monterey Company, we’ve made Custom Patches for everyone from police officers to artists to startups. Whether you’re designing woven patches, PVC patches, or custom embroidered patches, we’ve got the backing options (and brains) to help.

Ask about Free Shipping on samples, and we will send over different backing options to check out. Get a free quote or send us your email address to discuss patch designs with our pros. We’re fast, friendly, and full of color options to match your vision.

So go ahead… choose the backing that sticks with you.