Sublimated Patch vs Embroidered Patch: Which Should You Choose?

Sometimes you want texture. Sometimes you want color gradients. When comparing a custom sublimated patch to a custom embroidered patch, it all comes down to what matters most in your patch design: vibrant colors, intricate details, or maybe that classic raised look.

So let’s break it down. We’ll keep it light, helpful, and—hopefully—not boring.

Dye Sublimated Patches: The Modern Look

Dye sublimated patches (also called custom sublimation patches) are created using a sublimation printing process. This method uses heat to transfer dye directly into the fabric. It’s a bit like screen printing, but with smoother results and unlimited colors.

These are your go-to for photographic quality and small lettering. If you need fine details, like tiny text or intricate designs, sublimated patches are the best choice. The result is a smooth texture and a super modern look.

Great For:

• ➤ Detailed designs or brand logos
• ➤ Small text or small details
• ➤ Sports teams patches with bold color schemes
• ➤ Corporate branding with gradients

And yes, they’re often made as iron-on patches for quick application in just a few business days.

Custom Embroidered Patches: A Timeless Favorite

Custom embroidered patches (also known as traditional embroidered patches) are made with threads stitched into a fabric backing. The patch style has that familiar, classic look, with raised texture from thicker or thinner threads.

These patches shine with direct embroidery for hats, especially for simple artwork or text that doesn’t need too many colors. They’re the best option if you’re looking for a patch that feels, well, like a patch.

Pros of Embroidered Patches:

• ✓ A classic look with texture
• ✓ Durable for long-term use
• ✓ Great for uniforms, jackets, and hats
• ✓ Perfect choice for bold shapes and minimal colors

But they’re not ideal for intricate details or photographic quality—threads have their limits, after all.

Vs Sublimation Patches: What’s the Right Patch?

Choosing the right patch depends on your custom design.

Want a lot of detail? Go sublimated. Want bold, simple text with that stitched feel? Go embroidered. Think of it like choosing between a high-resolution printed image and a handcrafted piece of art. Both are beautiful. Just different.

Key Differences in the Printing Process

When Intricate Details Matter

Here’s the thing: not every kind of patch works for every use. Sublimation printing is better for small lettering, complex gradients, and when you need the tiniest part of your design to show up crystal clear.

But traditional embroidery… well, it’s tried-and-true. Think varsity jackets, security uniforms, and custom embroidered patches on hats.

Comparing Types of Patches

You’ve got options. Maybe you’re stuck between sublimated patch vs embroidered patch, but there’s more. There’s also custom PVC patches for raised 3D looks, or vs woven patches if you want thinner threads without full-on printing.

And don’t forget: printed patches might sound general, but they often refer to dye sublimated patches specifically.

Direct Embroidery vs Iron-On Patches

Some customers ask, “Why not just embroider directly onto my gear?” Great question. Direct embroidery is awesome—but it’s permanent. If you want flexibility, like moving your patch later or gifting it as part of a branded kit, iron on patches or velcro options make more sense.

Get a Free Quote Today

Still unsure which patch style is the top choice for your design? We can help. Whether it’s high-quality custom patches for a new brand launch, team gear, or giveaways, we’ll walk you through the best option.

Reach out with your patch idea, and we’ll send back a free quote in minutes.

(And yes, we’ll email you personally, not just toss it into the void.)

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