The Ultimate Guide to Different Types of Patches

Ever wonder why there are so many patch styles out there? Embroidered, iron-on, leather, rubber… it’s a lot to choose from. But that’s actually a good thing. It means there’s a perfect patch waiting to match your personal style, your brand, or maybe just your backpack.

This guide breaks down the most popular patches, their uses, how they’re made, and why some are better for certain jobs than others. Whether you’re into fashion, work in law enforcement, or designing something for your sports team—this will help you make an informed decision.

Traditional Embroidered Patches

Let’s start with the classic. Traditional embroidered patches are what most people imagine when they hear the word “patch.” They’re stitched with colorful thread onto a fabric backing. These embroidery patches are great for that textured, handmade feel.

They’re a popular choice for military uniforms, letterman jackets, and company logo patches. You can create detailed designs, though too many fine lines or small details can get tricky if the thread isn’t thin enough.

If you want a classic look with various colors and high-contrast designs, embroidery is often the best way to go.

Name Patches & Custom Uses

Name patches are everywhere—from police patches to sports teams, even on fast food uniforms. They’re small, simple, and personalized. They’re the ideal choice when you want clean legibility and a direct connection to the person wearing it.

Whether you’re creating name tags or ranking labels, you’ll likely use tighter weave materials or thinner threads to get fine details just right.

Custom PVC Patches (a.k.a. Rubber Patches)

Need something that can handle mud, rain, or a bumpy ride on a mountain bike? PVC patches (often called rubber patches) might be your new favorite.

These are waterproof, soft, and bendy. Plus, they pop with unique textures and high-quality custom patch appeal. Great for outdoor use, like backpacks, tactical gear, or promotional items that need to survive the elements.

They’re often the best option for custom design projects that call for bold shapes and intricate details.

Velcro Patches and Backing Types

Let’s talk about how patches stick to stuff. Some are permanent. Others… are totally removable. That’s where Velcro patches come in.

Velcro Backing

The Velcro backing lets you swap out designs on a whim. It’s a go-to for law enforcement, military, or teams with rotating uniforms. Want to change your look without changing your whole hat or shirt? Velcro makes it happen.

Iron-On Patches

Iron-on patches are easy to apply at home. A hot iron melts the heat seal glue, sticking the patch onto your fabric. Just make sure the material underneath can handle the heat.

Great for jackets, bags, or when you don’t want to deal with sewing.

Adhesive Backing

If you’re not into ironing or sewing, adhesive backing gives you a peel-and-stick option. It’s not as long-lasting, but it works well for temporary patches or short-term events.

Other Backing Options

There’s also fabric backing, plastic backing, and even magnetic patches. Your specific needs and how you’ll use the patch really determine which backing type is best.

Sublimated and Fabric Patches

Need something that looks like it was printed with a photo? Sublimated patches are your friend. They’re made by printing ink directly onto the patch using heat and pressure.

This method is perfect for intricate designs that embroidery can’t capture, such as fine lines, gradient colors, and logos with lots of detail.

These fall under the broader category of fabric patches, and they’re often thinner, lightweight, and super cost-effective.

Bullion Patches and Fancy Options

Ready to go upscale? Bullion patches are hand-made with metallic threads, velvet, felt, and other rich materials. They’re used by fashion brands, private clubs, and even yacht captains (yep, really).

These have tons of intricate details and a 3D look. They’re not cheap, but they do give off a high-quality look that few other patches can match. You wouldn’t put one on a kid’s backpack—but on a blazer or military sash? That’s the move.

Custom Leather Patches

A favorite for hats and fashion brands, custom leather patches—often made from genuine or PU leather—bring a rustic, elevated feel. They’re an excellent choice for logos with simple designs, especially when you’re going for a rugged, artisan vibe.

Some have heat-seal backing for easy application, while others are stitched directly onto hats or bags.

Patches for Sports Teams and Varsity Jackets

From local rec leagues to national champs, sports teams love patches. They’re symbols of pride. Add your mascot, name, or championship year—it’s more than just decoration.

Same goes for varsity jackets. Big letters, achievement patches, and name badges give the jacket its personality. And those patches? They’re usually custom made patches using embroidery or felt with color options that match the school.

Morale Patches for Military and More

Morale patches aren’t just for the battlefield anymore. They’ve become a fun way to show off personality, humor, or inside jokes—especially in military or tactical groups.

Often made with Velcro backing, these are easy to switch out based on mood, mission, or day of the week.

Business Use and Turnaround Time

Whether you’re a company, a club, or a creative, patches are excellent promotional items. They’re small, eye-catching, and travel easily. Great for giveaways, product launches, or simply making your brand stick—literally.

What’s the Turnaround Time?

At The Monterey Company, we make custom made patches fast—often in as few as 10 to 15 Business Days. We get that you have deadlines. Events don’t wait, and neither should your patches.

Final Thoughts on Patch Styles

With so many different types of patches to choose from, it can feel like a lot. But that’s the beauty of it. There’s something for everyone.

The different types of custom patches—from embroidery to leather to PVC—fit all sorts of needs, from fashion to function. The best way to find the right one? Think about where it’s going, how it’ll be used, and what kind of look you’re after.

You don’t need to be an expert (we’ve got that covered). You just need to know what feels right for your brand, team, or project. And if you’re still not sure? Just drop us a line. We’ll help you create the perfect patch—even if it’s your first order.

Want help picking the right patch for your next big idea? Contact us at The Monterey Company with your design or questions. Or just send your email address, and let’s chat. We offer Free Shipping on samples just ask your rep!